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Industry: All
Project:
Upgrading Omron C200H PLC’s to Omron CS1 PLC’s

Overview: Omron Electronics has announced the discontinuation of the C200H CPU01, CPU02, and CPU03 PLC processors. As the C200H processors age and eventually fail, or as the demand for real-time information from the plant floor increases, the need for an effective replacement is evident. Two years ago Omron Electronics introduced the CS1 family of PLC’s. These products allow users to upgrade their existing systems with a minimum of effort and are competitively priced.
Upgrade Objectives
  • Provide a low cost hardware platform

  • Reduce downtime during the upgrade process

  • Keep engineering costs low

  • Add networking capabilities

Design Challenges
  • Utilize existing components wherever possible

  • Use existing control cabinet space

  • Convert software from C200H to CS1 platform

System Solutions
  • The Omron CS1 family of processors is the replacement of choice for Omron C200H PLC’s

  • A new dual bus backplane design allows the CS1 processors to take advantage of existing I/O modules while providing optimal support for new I/O designs

  • Unlike C200H processors, CS1 CPU’s do not have an integrated power supply. A power supply is added to the CS1 backplane

  • CX Programmer programming software is utilized for program conversions

Customer Benefits
  • An “Off-The-Shelf” upgrade solution

  • Keeping the existing I/O platform saves money and time – no need to re-wire the I/O connections

  • The existing C200H program is easily converted to the CS1 platform using CX Programmer

  • Future networking needs can now be met without further upgrades

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