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Industry: Textile [Tufting Machine]
Project:
Solving how to guard a critical hazardous area pinch-point where 
accidents had started to take place.

Overview: Our client, a manufacturer of custom tufting machines in Georgia, had need for safeguarding of a very critical hazardous area on their machine.
Application Objectives
  • Provide a safety device that would protect operators from personal injury.
  • Provide a solution that would not hinder the operators normal operations.
  • Provide a solution that meets all applicable OSHA and ANSI standards.
Design Challenges
  • Physical size of the safety device.
  • Mounting of the safety device.
  • Physical area the safety device would have to cover
  • Physical size and mounting of safety device would not affect normal operations.
System Solutions
  • Solved the application using the STI Flex-Safe safety light curtain. The Flex-Safe unit is a segmented curtain that allows up to 3 segments. In this application, we used two 4” segments and a NEMA control box that could be mounted to the side of the machine.
  • Used the safety distance calculation to make sure that we were the proper distance away from the point of operation, which will allow the machine to stop without allowing anyone to get hurt.
  • Referenced all applicable OSHA and ANSI standards for this type of machine and industry
Customer Benefits
  • Customer does not have to worry about operators and others in the work area getting injured
  • Customer knows product complies with all OSHA and ANSI standards, including the safety distance formula
  • Safety device is segmented, can replace bad segments, don’t have to replace whole unit

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